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The Best in Mining & Civil Technology

Insight

Loadrite InsightHQ
Actionable Insights for Heavy Industry

View operations productivity information on clear dashboards, monitor alerts and playback the shift. All your operations data visible in one place so you can track progress against targets and take action.

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Features

Aggregates production data is often late, unreliable or requires a manual process to gather. This makes it difficult for quarry managers, fleet managers and plant managers to make informed decisions during the shift that positively influence production.

Dashboards

Real-time visibility of all your production metrics (load/haul, processing and products) from your excavators, haul trucks, ADTs, conveyors, and loaders

Notifications

Proactive customizable alerts keep you informed of lost productivity opportunities. By raising awareness that your operation has drifted outside your plan, corrective actions are easy and timely.

Action Replay

Using production data (payload, cycle times and speed) overlaid with location, an animated replay provides an objective view for alternative haul plans, incident safety reviews and operator training.

Secure accessible data

Maintains data integrity from the machine, with validation and caching (in the event of communications downtime) to provide a single source of the truth. Access your data on desktop or mobile devices, across one or many operations.

Clear Reporting

Loadrite insightHQ provides a summary or transaction-level historical data. Customizing your reports using the report builder allows you to focus on what’s important to your business.

API integration

Ready to integrate with your existing quarry business systems and processes.

How It Works

Loadrite insightHQ draws data from LOADRITE loader, excavator, haul truck and conveyor belt scale sensors into centralized cloud storage. Using administrator customization for machine names, geofenced load/dump and stockpile locations insightHQ calculates production metrics. The Scheduler aligns the production data according to your shifts and modes, notifications identify issues and then dashboards present actionable insights.

Load/Haul Dashboard

Processing Dashboard

Fleet Manager Dashboard

Data Types

  • Location (e.g. each site, pit/plant/stockyard)
  • Time (e.g. year, month, week, day, shift, hour)
  • Product (e.g. overburden, fill, shot rock, surge pile, stockpiles)
  • Production (e.g. tons, tons per hour)
  • Events (e.g. cycles, downtime events)
  • Target vs. actual production

Benefits

  • Shows target vs. actual productivity
  • Identify gaps and understand reasons for down-time or delays
  • Make more informed decisions
  • Customizable to suit multiple roles (e.g. site manager, production manager, fleet manager)
  • Access anywhere, at any time via desktop or large-monitor mobile devices
  • Align to production goals using shifts, modes and targets using a scheduler

Problem Solving

Production management

Compare production in each stage of your operation (pit to plant, plant to stockpiles, loadout) to compare with orders.

Incorrect invoicing

Loadrite insightHQ produces summary and detailed reports. These support your customer billing, to reduce error and ensure you are paid for what you sell.

Missed targets

Understand when and where production falls short of targets, with the ability to quickly isolate the source of the problem.

Monitor productivity

Don’t wait for daily production reports, view your production progress on dashboards during the shift.

Inconsistent ROM feed

Highlight under and overloading that creates inconsistent haul events. Cycle time analysis identifies truck cycle counts, tons and delays that potentially lead to starving the crusher. 

Incorrect dumping

Haul truck location tracking highlights potentially incorrect dumps to a surge pile that may reduce plant production.

Speeding and incident analysis

Identify speeding violations to maintain a culture of safety and replaying near-miss events with reliable visualization replays.

Fleet mismatching

Making major asset purchases often relies on optimistic production estimates from machine OEMs. insightHQ makes it easier to see cycle and performance of each machine so you can evaluate trials with objective data.

Testing plant modes

Scheduler builds modes to target specific product mixes and compare performance and test scenarios.

Processing inefficiency

Monitor recirculation rates and production of waste to track the performance of the plant as well as tracking product added to or removed from each stockpile.

Plant downtime analysis

It’s easy to identify inefficiencies, solve and monitor the improvement, and unintended impacts.

Poor blast fragmentation

Monitor blast yield and oversize material hauled for feedback to your blast contractor to improve.

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